Umatshini wokwenza iTyhubhu ye-ERW: ISikhokelo seNyathelo-nge-Nyathelo sokuSebenza-Icandelo loku-1: Ukungahlambuluki, ukuPhakamisa, kunye nokuSeta okuQalayo

Wamkelekile kwisavenge sokuqala sothotho lwethu lwe-ERW Tube Making Machine Operation Series! Kolu ngcelele, siya kukukhokela kumanyathelo ayimfuneko okusebenza kunye nokugcina i-ERW yakho (i-Electric Resistance Welding) i-tube mill, ukuqinisekisa imveliso esebenzayo kunye nokusebenza ixesha elide.

Esi sithuba sokuqala sigxininise kumanyathelo okuqala abalulekileyo: ukukhupha, ukuhlola, ukunyuswa, kunye nokwenza uhlengahlengiso olufunekayo ukuze ulungele ukwenza umatshini wakho omtsha. Ukulungiswa okufanelekileyo ngundoqo wofakelo olugudileyo noluyimpumelelo.

I. Ukungahlambuluki nokuHlola: Ukubeka iSiseko seMpumelelo

Ngaphambi kokuba ucinge ngokudubula i-tube yakho entsha yokusila, thatha ixesha lokukhupha ngokucophelela kunye nokuhlolwa. Nantsi into ekufuneka uyenzile:

• Uxwebhu Kuqala:Khangela kwaye ufunde ngokucokisekileyo incwadi yokusebenza kunye nawo onke amaxwebhu akhaphayo. Ziqhelanise namalungu omatshini, iindlela zokusebenza, kunye nemigaqo yokusebenza. Olu lwazi lubalulekile kumsebenzi okhuselekileyo nosebenzayo.
• Ukujonga uluhlu lwempahla:Thelekisa imixholo yekhreyithi nganye kuluhlu lokupakisha. Qinisekisa ngononophelo ukuba zonke izinto zikhona kwaye azonakalanga. Qaphela nakuphi na ukungangqinelani okanye umonakalo kwirekhodi eneenkcukacha ezicacileyo. Olu xwebhu lubalulekile ekusombululeni nayiphi na imiba nomthengisi.

II. Ukuxhoma kunye nokuPhakanyiswa: Ukumisela iNqanaba lokuchaneka

Namacandelo omatshini ngoku ahloliweyo kwaye anikwe ingxelo, lixesha lokuwahambisa kwiindawo zawo ezichongiweyo.

• I-Worktable Hoisting:Xa uphakamisa iitafile zokusebenza, sebenzisa iindawo zokunyusela ezichongiweyo, ngokuqhelekileyo imingxuma yokunyuka yeebholiti zesiseko macala omabini.
• Uyilo:Jonga kwidayagram yoyilo jikelele (ebonelelwe kumaxwebhu) kwaye ubeke ngononophelo icandelo ngalinye (icandelo lokubumba, icandelo le-welding, icandelo lokulinganisa, kunye nebhokisi yegiya) kwindawo ekhethiweyo.

III. Ulungelelwaniso olurhabaxa: Ukufumana yonke into kwindawo elungileyo

Ngamacandelo akwindawo, inyathelo elilandelayo kukwenza ulungelelwaniso olurhabaxa. Oku kubandakanya ukulinganisa umatshini kunye nokuqinisekisa isithuba esifanelekileyo phakathi kwamacandelo ahlukeneyo:

• iiBolt zeSiseko:Faka iibholithi zesiseko kwimingxuma esele igrunjwe ngaphambili kwisiseko, uqinisekise ukuba iibholithi zibekwe phakathi kwimingxuma.
• Umgangatho:Sebenzisa iiplati zetsimbi (malunga ne-20x150x150mm) ezibekwe phantsi kweebholiti zesiseko kunye neebholiti zohlengahlengiso kwikona nganye yomatshini ukulungisa umgangatho. Iishim zomgangatho womatshini zingcono nangakumbi. Injongo kukulinganisa inqanaba ngalinye le-tube mill. Iibholiti zesiseko akufanele zichukumise isiseko setsimbi yelitye ngokuthe ngqo.
• Uhlengahlengiso loBude:Lungisa ngokurhabaxa umphakamo (H) wetafile nganye yokusebenza (ukubumba, ukuwelda, ukulinganisa) ukuya malunga ne-550mm (kubalwe njengeRolling Bottom Line Elevation – 350mm = 900mm – 350mm = 550mm). Ubude obunokusetyenzwa bebhokisi yegiya (H) kufuneka bube malunga ne-600mm.
• Isithuba kunye neNqanaba:Lungisa isithuba esithe tyaba phakathi kweetafile kwaye uqinisekise ukuba ziyalingana enye kwenye.
• Ulungelelwaniso lwebhokisi yeGear:Qhagamshela i-universal joint shaft phakathi kwebhokisi yegiya kunye ne-horizontal roll stand. Qinisekisa ukuba imilinganiselo ihambelana nedayagram yoyilo ngokubanzi kwaye i-universal joint shaft ine-axial movement eyaneleyo (ikhululekile ekubopheni). Kwakhona, qinisekisa ukuba umgca osembindini weshafu yokuphuma kwebhokisi yegiya ulungelelaniswe ngokuthe nkqo nomda osembindini we-shaft exwesileyo. Qinisekisa ukuba umphezulu webhokisi yegiya uhambelana nomgca osembindini oqengqelekayo (ukunyamezela: 2mm).
• ULungiselelo lweSiseko:Ngokwemigaqo yobunjineli boluntu, coca imingxuma yesiseko kwaye uyigcwalise ngomgangatho ochaziweyo wodaka lwesamente.

IV. Ukulungiselela uLungiso oluLungileyo kunye nezilumkiso

La manyathelo amele ukuseta kokuqala kwaye kufuneka agqitywe phambi kokuba udaka lwesamente lulungiswe ukuze isiseko soomatshini sibe lukhuni. Ukulungiswa kakuhle kwendawo kuya kuba yinto ebalulekileyo, ngoko ke kubalulekile ukwenza la manyathelo ngokuchanekileyo. Kwakhona, ngaphambi kokuba ifike kweli nyathelo, thatha ikhefu. Yiba nale migaqo ilandelayo engqondweni:

• Ucoceko lungundoqo:Ngaphambi kokulungiswa kakuhle, coca kakuhle onke amacandelo omatshini ukususa naluphi na uthuli okanye i-debris eqokelelwe ngexesha lokuthutha kunye nokuphatha. Oku kuya kuthintela ukungcoliseka komphezulu wokukhuhlane kunye nokuhanjiswa.
• Ukuthambisa:Qinisekisa ukuba zonke iindawo zokuthambisa, iitanki zeoyile, kunye neebhokisi zegiya zizaliswe zizithambiso ezifanelekileyo, zilungele uvavanyo.
• Ukukhuselwa kothuli:Khusela amacandelo omatshini ngezigqubuthelo zothuli ngexesha lokufakela.
• Uthintelo lomhlwa:Ukuba umatshini awukwazi ukuvavanywa ngokukhawuleza emva kofakelo, thatha amanyathelo afanelekileyo okuthintela umhlwa.
• IsiSeko seMfezeko:Qinisekisa ukuba imingxuma yesiseko yebholiti izaliswe ngokufanelekileyo kunye nokuba iibhondi zesamente yesibini zigalela ngokukhuselekileyo kunye nesiseko sokuqala.

Amanyathelo Alandelayo:

Kwiposti yethu elandelayo yebhlog, siza kugubungela inkqubo yokulungisa kakuhle, silungiselela umatshini wovavanyo lwawo lokuqala. Hlala ubukele iingcebiso ezibaluleke ngakumbi kunye namaqhinga okusebenzisa umatshini wokwenza i-ERW Tube!